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3.8 Meters LLDPE Plastic Kayak Double Walled Rotomolding
Product description
Rotational moud or Roto Molding which is a high temperature, low volume, low pressure thermoplastic forming process .It mainly suite for producing hollow, one piece parts such as large oil or chemical tanks, kayaks, point of purchase displays, frames, cases, furniture, carts, dispensers, park equipment. The material can be UV resistant which can ensure the outdoor use of your products .
Rotational molding process
Step1
Plastic raw material (typically in powder form) is placed inside a mold (cast aluminum, CNC machined aluminum)
Step2
The mold is attached to an arm of a rotational molding machine, and enters the oven where it rotates (rotational molding) on two axes.
Step3
As the plastic material melts, it begins to adhere to the inside mold walls, building wall thickness and taking on the shape and texture of the interior mold surface.
Step4
After rotating in the oven, the mold enters the cooling phase, where the molten material eventually solidifies into the finished, hollow plastic part.
Step5
The part is then removed from the mold, where it undergoes a variety of secondary operations (trimming, foam-filling, assembly, etc.) prior to shipment.
Product Parameter
Shaping type | Plastic Rotational Moulding |
Mould material | aluminum A356, aluminum 6061t6( aluminum block) |
products Material | LLDPE, LDPE, MDPE, HDPE |
Size/Color/Type | Customized |
Design software | CAD,PRO/E,SOLIDWORKS,UG |
Production process | Rotomolded cooler products making process is: filling material→heating the mould→cooling the mould→demolding→inspecting→packing |
After treatment | Common polishing, or sand blasting, or mirror polishing, or finishing the mould surface according to your requirements. |
Workflow | Checking drawing → Mould 3D drawing designing →Patten processing →Aluminum casting →Aluminum CNC processing → Mould assembling →Aluminum mould surface finishing →Sample testing... |
Application | Automobile, agricultural machinery, furniture, construction, home appliances, electronics. |
Product Feature
1. We own mould department and injection department,we can offer the prototypes,the mould design,mould making and injection production.
2. Our quality,price,after sale services are really competitive.
3. Long service life.
4. Direct manufacturer and factory price.
5. ISO certified and good guarantee.
6. We have strong R&D team and customize design is available, to meet our customer high demands and expectations on products quality and productivity.
7. OEM / ODM
Q1 What's your company's main product?
Our company is specialized in the rotational molding moulds and rotational products.We can customized all kinds of rotomoulding products according to your requirements or 3D design drawing.
Q2 If you are manufacturer or trading company?/If you make molding molds?
①We are manufacturer,we specializes in the production of various types of aluminum rolling mold,we have own factory.
②Yes,we are professional making production of various types of rotational aluminum molds.
Q3What information should I let you know if I want to get a quotation?
① Mould:Please send us some pictures and designs for checking.If you only have product pictures,we can design the drawing.
② Product:
1. Please send us some pictures or drawing to checking if possible so we can do best as your request.Otherwise,we will recommend relevant products with details for your reference.
2. If the quantity is large enough.We will make the mould based on your requirements,then produce for you.Otherwise,you have to bear the cost of the mould by yourself.
Q4 Are you willing to send sample for me?
Of course.If you decide to make a new mould in our factory,we can offer you one piece of free sample,but the freight is collected.
Q5 what are our services?
Our company is a set design, manufacturing, sales and one of the mold manufacturers.We can provide mould design and manufacture.
Q6How about our quality control?
1 .Quality management system have passed ISO9001certification.
2. Overall steps quality control,from Raw material incoming,first article inspection,on-line process monitoring through out-going inspection.
Q7 Before shipment,how to make sure the products quality?
If you don't come to our factory and also don't have the third party for inspection,we will be as your inspection worker,we just require your trust.We will supply you a video for production process detail include process report,products size,structure and surface detail,packing detail and so on,so you will feel you are in our factory.
Q8 How is your after-sale service?
We have a very good reputation for our after-sale service,we bear all problem responsibility if they are ours,timely reply and satisfied solving is our strength.Your problems are ours too.So you never need worry the after-sale service.